Capacity check
Every section rated
Items per minute each conveyor, curve, transfer and station can handle, against your demand.
WeigherOK
QC transferCheck
PackingFix
What you get
Engineering answers, not just a nice animation
Every simulation comes with the numbers you need to approve a budget or compare quotations.
People
Operators sized right
How many packers or technicians the line needs, with workload and breaks taken into account.
10 packers96 %
12 packers80 %
Drives
Standard motor sizes
Required power per drive from load, friction, incline and accumulation, rounded to the next IEC size.
M1 required0.51 kW
M1 selected0.55 kW
Documents
Drawing and brief
To-scale plan with drive positions, section and motor schedules, and a project brief in Word.
Layout drawingPNG / SVG
Project brief.docx
Showcases
Two lines, simulated end to end
Concept studies for typical Saudi applications. The customers are fictional; the engineering is real.
Beverage · 6 × 1.5 L shrink packs
Water end-of-line with robotic palletizing
From the shrink wrapper to a finished pallet: in-line check-weighing, 3 % QC sampling on a right-angle transfer, zero-pressure accumulation and a two-station robot cell.
900packs per hour
12,240packs per day
81 %robot utilisation
Food · 5 kg dates export cartons
Dates packing line: 8, 10 or 12 packers?
The same line run with three crew sizes. The simulation shows where it fails and where it runs at a sustainable pace.
How it works
From your numbers to a proven layout
You send the basics
- Product: size, weight, packaging
- Target rate per hour and shifts
- Floor space, heights, existing machines
I build and run the line
Conveyors, curves, transfers, stations, scales and palletizing, modelled to scale and run at your rate until the weak point shows.
We review the result
A short call through the 3D model, the capacity check and the options. You keep the drawing and the project brief.
Request a simulation
Planning a new line or fixing an old one?
Tell me what you move and how many per hour. I reply with the questions that matter and a proposal for the simulation.
Eng. Mohamed Dahab
Production engineer (Alexandria University, 2007), PMP. Product manager for conveyor and automation solutions in Saudi Arabia, working with food, beverage, pharma, logistics and manufacturing plants.